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Home » Ferro Concepts and Spiritus Systems Propose Open Standard for Plate Carrier Modularity
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Ferro Concepts and Spiritus Systems Propose Open Standard for Plate Carrier Modularity

newsBy newsJan 14, 2026 9:55 am0 ViewsNo Comments
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Ferro Concepts and Spiritus Systems Propose Open Standard for Plate Carrier Modularity
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Aberdeen, NC – Jan. 14, 2025 – Ferro Concepts and Spiritus Systems®, two of the leading manufacturers of nylon and tactical equipment designed for military and law enforcement professionals, have announced the proposal of an established universal standardized zipper and layout specification for both back panel and front flap attachment points for plater carriers. This standardization, the Universal Carrier Attachment Standard (UCAS), will enable universal compatibility between vendors and support efficient modernization efforts for the warfighter.

Ferro Concepts and Spiritus Systems Propose Open Standard for Plate Carrier Modularity

Currently, a universal standard for front flap and back panel attachment systems on plate carriers does not exist. This gap in product synchronicities leads to significant compatibility issues between brands, creating challenges for both end-users and procurement logistics.

Due to these frequent inconsistencies, end-users are beholden to specific brand ecosystems or more often, resort to a less cost-effective workaround to build the necessary carrier system their unique job requires. The end-result restricts operational flexibility, increases sustainment stresses, and impedes the adoption of innovative gear from the broader marketplace – a marketplace, that while competitive, is focused on providing solutions to ensure the warfighter has the best products available to them.

The primary focus of inconsistencies in the proposal include:

·       Zipper Spacing & Length Variations: Inconsistent zipper spacing, which is the measurement between the two zippers when mounted to the rear plate bag, and lengths, which is the measured length of the zipper itself.

·       Incompatible Zipper Teeth: Different zipper tooth sizes (e.g., T8 vs T10) used by various brands prevent zippers from mating together and make cross-brand integration impossible, even with similar zipper placement.

·       Front Flap/Placard Attachment Methodologies: Much like the back panel, inconsistent attachment methods are used across the marketplace. Varying mounting heights, widths and techniques exist that achieve essentially the same end state but are not compatible with one another.

Plate carriers, and more specifically the methods in which warfighters attach mission-specific equipment to them, have evolved into a fragmented provision of methodologies over the last two decades. While the basic principles of attachments have remained the same, the varied degree of designs have created incompatible, brand-specific solutions, that do not allow for the adaptability and modularity that modern soldiers require. This inconsistency further complicates supply chains, limiting the end-user to specific manufacturer standards and adaptations. The proposed Universal Carrier Attachment Standard addresses this by establishing a set of clear, open-source guidelines that manufacturers can utilize to create solutions compatible across the board.

Adopting the UCAS will deliver the following advantages:

·       Interoperability: Seamless interfacing of back panels and front flaps from one manufacturer with carriers from another.

·       Operational Flexibility: Enables units to adopt best-in-class equipment without overhauling entire vest systems.

·       Cost Efficiency: Simplifies acquisition and replacemen logistics, reducing overall spending.

Working together, both Spiritus Systems and Ferro Concepts look to enable universal compatibility to support efficient modernization efforts for the modern warfighter

Once adopted, the UCAS will be publicly published to both the Ferro Concepts and Spiritus Systems’ websites, to fully equip manufacturers for seamless universal adaptation.

“Every day, the rules of war are being rewritten – and rapidly changing threats require adaptability,” states Spiritus Systems Co-Owner, Adam Holroyd. “We, in collaboration with Ferro Concepts, want to continue to develop and deliver solutions to those working tirelessly, both foreign and domestically, to uncover and eliminate threats.”

“Ferro Concepts is happy to be partnering with another highly respected company in the industry to create a universal standard that benefits everyone. Creating cross compatibility further helps end users curate a kit exactly for their needs, making them more effective in their jobs. This collaboration furthers our mission, which has always been to take care of the end user.” — Chris Evans, Co-Owner and President of Ferro Concepts

About Ferro Concepts:

The mission of Ferro Concepts is to provide the Armed Forces and Law Enforcement community with equipment that earns its place in the field. We believe the best tactical gear isn’t designed in a vacuum; it is forged through the honest feedback of those in the line of duty. Our goal is to listen, build, and refine. By treating our customers’ insights as our primary blueprint, we ensure every stitch serves a purpose.

We are dedicated to purposeful design and minimalist utility. For us, a clean silhouette isn’t a design choice, but a result of stripping away everything that doesn’t help a professional get the job done. We focus on the details, so the end user can focus on the mission.

About Spiritus Systems®:

Spiritus Systems® strives every day to design and manufacture equipment that exceeds the users’ expectations and pushes past the industry status quo. All of our equipment is designed with an end state in mind. We spend time with users of various walks of life to form an educated and accurate picture of their needs. Our design philosophy calls on our own military service, user feedback and experience, as well as our advanced United States based manufacturing techniques to bring quality equipment to the marketplace.


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