FULDA, GERMANY (19.02.2026)
With the “Omega Jaw” mandible guard, Mehler Protection is introducing a new generation of face and jaw protection specifically designed for threats from AK47 MSC projectiles in accordance with VPAM 6, while fully maintaining system compatibility with Mehler Protection’s ultra-lightweight high-cut helmets. “This development underlines our ambition to drive innovation in our industry. Our products are based on operational requirements and are designed to provide optimum protection and genuine reliability,” explains Dr Mario Amschlinger, CEO Mehler Systems.
Homogeneous head protection against rifle ammunition
With Omega Jaw, Mehler Protection is transferring its long-standing expertise in ballistic body armour to face and jawprotection. Whereas conventional helmet/face protection combinations generally provide only limited protection against handgun ammunition and basic fragmentation protection, the system achieves a maximum protection level against AK47 MSC projectiles at a velocity of 720 m/s (VPAM 6 level) with minimal frontal deformation. This closes a critical protection gap and, for the first time, enables logically coordinated, complementary face protection.
The ballistic high-cut helmet of the Omega series can be upgraded to protection level VPAM 6 by attaching ultra-lightweight plates made from ultra-high molecular weight polyethylene (UHMWPE). These ugradeable plates are an essential component of the holistic VPAM 6 protection architecture. In combination with the mandible guard, the reinforced helmet provides homogeneous all-round head protection.
“In line with the current trend towards enhanced protection for face and head areas, Omega Jaw is a real game changer,” say the mandible guard designers, Dr Christian Rödel and Marie Schmidt. “For the first time, operators have access to a face and jaw protection solution that provides protection against AK47 rounds, integrates seamlessly into our ultra-lightweight high-cut helmets and at the same time maintains compatibility with mission-critical accessories. This is a decisive step towards homogeneous head protection for highly critical operational environments.”
Seamless integration into high-cut helmets with no design modifications
Omega Jaw is attached to the high-cut helmet shell via a specially developed U-profile that locks onto the helmet rim. This ensures secure and rapid system integration without altering the basic helmet design. The three-piece plate structure deliberately incorporates overlaps both between the plates and at the helmet interface in order to minimise vulnerabilities and ensure the most continuous protective surface possible. Despite the extended protection area, Omega Jaw is engineered for full compatibility with common hearing protection and communication headsets such as Peltor systems and can be used in combination with the Mehler Protection helmet visor.
Modular textile and plate concept with tactical interfaces
The textile cover concept allows the integration of different protective plates, supporting scalable protection levels as well as future material upgrades. At the same time, the design offers valuable mounting options on Picatinny rails, enabling users to attach tactical equipment without compromising protection. The system can be quickly donned and doffed using hook-and-loop straps and is designed for compact stowage during transport or when not in use.
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